We provide turn-key engineering solutions to help your part design manufacturable, moldable and cost effective ,which keep your product value added ahead .JL Mold Engineering Team are always ready to listen to your requirement and work with you to make your ideas into reality .
Reverse Engineering
- Complete data creation based on the samples or 2D part drawing;
- Experienced metrology technicians analyze and build accurate 3D digital models.
- CMM Capabilities
- SLA Prototypes provided to verify the 3D drawing
Design Engineering
- Experienced mold engineers with developing efficient solutions to meet and exceed your standards and expectations.
- Up front program feasibility, problem solving and unique solutions for prototype and production molds and part design.
- Mold flow and cooling analysis incorporated into mold designs.
- DFM Report on the part features in detail.
Advanced Feasibility
- Dedicated engineering team committed to up front design.
- Involved designers ensure our customer's best practices are communicated.
- Our engineers collaborate with our customers to manage part design, reducing overall program timing and tooling cost.
- Recommend the right mould configuration based on customer’s part drawings and annual
Moldflow Analysis Services
- CAE Services is a Certified Moldflow™ analysis expert.
- On-site Expert Certified staff is available to complete Flow, Pack, Cooling & Warpage analysis.
Good Communication is the key to make project successful, Our Project team with strong technical and language background are always ready to listen to you and work with you from engineering to engineering. Standard and consistent communication with customers ,offering innovative solutions to keep our customers ahead of their competition.
- Early Stage Engineering Support
- Quality Requirement Planning
- Material Selection Consultation
- Mold Concept Planning
- Design for manufacturability Services
- Mold flow analysis Services
- Product Testing Services
- Material Testing and Validation Services
- Product Development Services
- Product Design Assistance
- Professional Engineering Services
- Projects Schedule Planning
- Tooling Weekly Process Report
- Mold Tryout and Validation
- Mold Checking On-Site
- Shipment Arrangement and handling
Blending our deep manufacturing knowledge and experience with independent experts,Our mold making department is capable of making numerous types of molds with consistent good output, Our tooling capabilities cover below；
- Multi-Cavities Mold up to 32&64 cavities
- Appropriate hot runner design and selection.
- Low cycle molds (5000 shots)
- High cycle molds (over 10 million)
- Multi-Material molding (2k) and insert molding
- Gas Assist Molds
- Foam Injection techniques
- High Precision Machining Service
- Over-Mold and Elastomeric
- Compression molding
- In-Mold Labeling
- Thin wall molding
- Thermoset Mold
- Hi-Temperature Molds
Mold Assembly
Fanuc and YCM CNC
Sodick Wire Cutting
Sodick and Makino EDM
To provide quality plastic injection molding products consistently and cost effectively, every employee at JL Mold plays a key role. This quality system is successful because each team member follows controlled procedures, work instructions, visual standards and quality plans to produce plastic injection molded parts that will meet or exceed the expectations of the customer.
To ensure that every step we take is a step forward, we based our Quality Management System (QMS) on stringent International Organization for Standardization (ISO) guidelines. Blending our deep manufacturing knowledge and experience with independent experts ensures the strongest foundation for the future, for our clients and ourselves.
- ISO 9001: 2008 Certified
- IQC - Incoming Material Quality Control
- IPQC - In-progress Quality Control
- IQC - Steel Hardness Checking
- FAI - First Article Quality Control
- QA - Molding Samples Inspection and QC Report
- FQC - Mould Final Quality Control
JL Mold is full service plastic injection molding manufacturer, With our experiences on tooling and molding, We can assure excellent quality of molded parts using technical expertise. we provide consistent high quality plastic components to customers in a timely manner and never compromise on quality, FIRST TIME-ON TIME-EVERY TIME
- On-site Injection Plastic Mold Repair & Maintenance
- Injection Machines ranging from 50 T to 700Ton
- 24-hour plastic molding manufacturing shifts
- Long and Short Plastic Injection Molding Production Runs
- Decouple Molding Process to qualify molds to maximize tool and part performance reducing operating cost and maximizing profits.
- Good know on processing engineering material and super engineering material
- Higher yield and lower material consumption
- Optimized process and cycle times
- Consistent repeatability and part quality for every set-up and part run
- Reliable process documentation
View of Injection Molding
We provide a full range of machining services up to 5 axis.Machines are equipped with automated tool changer and laser calibration for tooling.Dedicated team with deep manufacturing knowledge meet your tighter tolerance requirement.
FTV (Final Tool Validation) and FQC( Final Quality Checking ) Process to make sure all customers requirements are met and documented before tool shipment.
Documentation
Tool Package data will go with each tool. It covers 2D/3D mold drawings, Material Certifications ,Dimensional Reports, Mold set up sheet and Tool Maintenance manual
Final Tool Validation
Each tool will go for final tool validation process after tool approval. Tool will have up to 8 hours run before shipment to make sure all met customer requirements.
Final Quality Checking
FQC starts after FTV on the machine. Tools will be dismantled into pieces for checking and greased before putting them together
Packaging
Vacuum package and tailored shipment container to prevent tools from damage during shipment.
